INTEGREX i-200ST AG
MACHINE DESCRIPTION:
The INTEGREX i-200ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality.
This machine configuration features a second turning spindle (S) for DONE IN ONE® machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production as well.
Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.
MACHINE CHARACTERISTICS:
- Produces datum features, chamfers, edges and other part features in a single setup
- SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
- MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
- Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
- Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
- Productive second turning spindle for DONE IN ONE® part processing
- 36-tool magazine standard, with 72 and 110-tool options available
- Accommodates part up to 25.9" (658 mm) in diameter
Machine Specifications
Specification | Bed Length - 1500 mm / 60 in | |
---|---|---|
Capacity | Maximum Swing | 658 mm / 25.91 in |
Maximum Machining Diameter | 658 mm / 25.910 in | |
Maximum Bar Work Capacity | 65 mm / 2.6 in | |
Maximum Machining Length | 1519 mm / 59.800 in | |
Main Spindle | Chuck Size | 8 in |
Maximum Speed | 5000 rpm | |
Motor Output (30 minute rating) | 15 kw / 20.0 hp | |
Motor Output (40 ED Rating) | 22 kw / 30 hp | |
Second Spindle | Chuck Size | 8 in |
Maximum Speed | 5000 rpm | |
Motor Output (30 minute rating) | 15 kw / 20.0 hp | |
Motor Output (40 ED Rating) | 22 kw / 30 hp | |
Feed Axes | Travel (X Axis) | 615 mm / 24.21 in |
Travel (X2 Axis) | 230 mm / 9.06 in | |
Travel (Y Axis) | 260 mm / 10.24 in | |
Travel (Z Axis) | 1585 mm / 62.40 in | |
Travel (Z2 Axis) | 1388 mm / 54.65 in | |
Travel (W Axis) | 1539 mm / 60.59 in |