INTEGREX i-200ST AG

Procede: 5-Axis, HYBRID Multi-Tasking, Turning
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MACHINE DESCRIPTION:

The INTEGREX i-200ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality.

This machine configuration features a second turning spindle (S) for DONE IN ONE® machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production as well.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
  • Productive second turning spindle for DONE IN ONE® part processing
  • 36-tool magazine standard, with 72 and 110-tool options available
  • Accommodates part up to 25.9" (658 mm) in diameter

 

Download INTEGREX i-200ST AG Brochure

Caractéristiques de la machine

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Spécification Bed Longueur - 1500 mm / 60 in
Capacité Balançoire maximum 658 mm / 25.91 in
Diamètre d'usinage maximum 658 mm / 25.910 in
Capacité Bar de travail maximale 65 mm / 2.6 in
Usinage Longueur maximale 1519 mm / 59.800 in
Broche principale Chuck Taille 8 in
Vitesse de pointe 5000 rpm
Sortie moteur (30 Note minute) 15 kw / 20.0 hp
Sortie moteur (40ED Note) 22 kw / 30 hp
Deuxième broche Chuck Taille 8 in
Vitesse de pointe 5000 rpm
Sortie moteur (30 Note minute) 15 kw / 20.0 hp
Sortie moteur (40ED Note) 22 kw / 30 hp
Nourrir axes Voyage (axe X) 615 mm / 24.21 in
Voyage (X2 Axe) 230 mm / 9.06 in
Voyage (axe Y) 260 mm / 10.24 in
Voyage (axe Z) 1585 mm / 62.40 in
Voyage (Z2 Axe) 1388 mm / 54.65 in
Voyage (W Axis) 1539 mm / 60.59 in