INTEGREX i-400S AM

Process: 5-Axis, Hybrid Multi-Tasking, Multi-Tasking

MACHINE DESCRIPTION:

As a fusion of additive technology and the most advanced Multi-Tasking capabilities, the INTEGREX i-400S AM (additive manufacturing) represents a highly innovative alternative to conventional processing in terms of part design and machining. In addition to additive technology, this machine configuration features a second turning spindle (S) and milling spindle for DONE IN ONE® machining and works to minimize fixtures, tools, handling and non-cut time.

Perfect for small lot production of very difficult-to-cut materials, this HYBRID Multi-Tasking machine uses its additive capability to generate near-net-shape component features and then completes them via high-precision finish machining operations. If necessary, the machine also laser marks parts.

The machine melts metal powder using fiber laser heat. Cladding heads, or additive manufacturing nozzles, apply the molten material layer by layer, with each layer solidifying as the desired shape grows. Additionally, the machine can join different types of metals, easing the efficient repair of existing worn or damaged components such as aerospace turbine blades.

The Multi-Tasking capabilities of the INTEGREX i-400S AM provide full 5-axis machining to process prismatic parts from solid billets or castings (chuck or bar fed), round parts, highly contoured parts and those with features built using additive technology.

MACHINE CHARACTERISTICS:

  • Efficient turnkey solution offers DONE IN ONE part processing
  • Milling spindle provides a -30/+120-degree B-axis movement
  • Turning spindle offers full C-axis contouring
  • High-speed or high-accuracy cladding heads available
  • Standard automatic tool changer loads cladding heads into milling turret
  • Fully programmable NC tailstock

Machine Specifications

Specification Bed Length -
Capacity Maximum Swing 658 mm / 25.91 in
Maximum Machining Diameter 500 mm / 19.690 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 1011 mm / 39.800 in
Main Spindle Chuck Size 300 mm / 12 in
Maximum Speed 3300 rpm
Motor Output (30 minute rating) 22 kw / 30.0 hp
Motor Output (40 ED Rating) 30 kw / 40 hp
Second Spindle Chuck Size 250 mm / 10 in
Maximum Speed 4000 rpm
Motor Output (30 minute rating) 15 kw / 20.0 hp
Motor Output (40 ED Rating) 26 kw / 35 hp
Turret (Upper) Maximum Speed 12000 rpm
Motor Output (30 minute rating) 15 kw / 20.0 hp
Motor Output (40 ED Rating) 22 kw / 30 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (30 minute rating) 15 kw / 20.0 hp
Motor Output (40 ED Rating) 22 kw / 30 hp
Feed Axes Travel (X Axis) 535 mm / 21.06 in
Travel (Y Axis) 260 mm / 10.24 in
Travel (Z Axis) 1077 mm / 42.40 in
Travel (W Axis) 726 mm / 28.58 in