INTEGREX i-100ST
MACHINE DESCRIPTION:
INTEGREX i-100ST advanced Multi-Tasking machine delivers maximum versatility and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE machining and lower turret (T) - minimizing fixtures, tools, handling and non-cut time.
Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.
MACHINE CHARACTERISTICS:
- Milling spindle travel: -30 ~ 210 degrees (.0001 degree min index angle)
- Optional 20k RPM (7.5 HP) milling spindle available
- Full C-axis contouring (.0001 degree minimum index)
- Productive second turning spindle for Done-In-One part processing
- Added lower turret for machining at either main or second turning spindle
- Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
- 36-tool ATC standard ( HSK A63 ) – 72 tool option available
Machine Specifications
| Specification | Bed Length - | |
|---|---|---|
| Capacity | Maximum Swing | 530 mm / 20.87 in |
| Maximum Machining Diameter | 500 mm / 19.670 in | |
| Maximum Bar Work Capacity | 51 mm / 2.0 in | |
| Maximum Machining Length | 854 mm / 33.620 in | |
| Main Spindle | Chuck Size | 6 in |
| Maximum Speed | 6000 rpm | |
| Motor Output (30 minute rating) | 11 kw / 15.0 hp | |
| Second Spindle | Chuck Size | 6 in |
| Maximum Speed | 6000 rpm | |
| Motor Output (30 minute rating) | 11 kw / 15.0 hp | |
| Milling Spindle | B-Axis Travel | 240° |
| Magazine Capacity | 36 | |
| Maximum Speed | 12000 rpm | |
| Motor Output (20 ED Rating) | 8 kw / 10 hp | |
| Turret (Lower) | Maximum Speed | 12000 rpm | Motor Output (20 ED Rating) | 8 kw / 10 hp |
| Feed Axes | Travel (X Axis) | 450 mm / 17.72 in |
| Travel (X2 Axis) | 220 mm / 8.66 in | |
| Travel (Y Axis) | 210 mm / 8.27 in | |
| Travel (Z Axis) | 904 mm / 35.59 in | |
| Travel (Z2 Axis) | 903 mm / 35.55 in | |
| Travel (W Axis) | 903 mm / 35.55 in | |