INTEGREX i-500
MACHINE DESCRIPTION:
INTEGREX i-500 advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. The machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function machining center to produce parts in single setups.
This machine configuration works to minimize fixtures, setups, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.
MACHINE CHARACTERISTICS:
- Wide range of specifications available for the main spindle, and milling spindle that makes it possible to meet the production requirements of a wide variety of industries
- Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option)
- Fully Programmable NC tailstock
- Full C-axis contouring (.0001-degree minimum index)
- High Accuracy, B-axis roller gear cam
- Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
- Mill spindle speeds 10,000, 12,000, 20,000 RPMs / compact or high torque designs
- 36-tool ATC standard (HSK A63) – 72 or 110 tool options available
- Programmable steady rest available up to 16.1 in /410 mm dia. Max
- Multiple bed lengths to meet your application requirements
- Factory Design for floor mounted or overhead automation
Machine Specifications
| Specification | Bed Length - 1500U mm | Bed Length - 2500U mm | Bed Length - 3000U mm | |
|---|---|---|---|---|
| Capacity | Maximum Swing | 700 mm / 27.56 in | 700 mm / 27.56 in | 700 mm / 27.56 in |
| Maximum Machining Diameter | 700 mm / 27.560 in | 700 mm / 27.560 in | 700 mm / 27.560 in | |
| Maximum Bar Work Capacity | 77 mm / 3.0 in | 77 mm / 3.0 in | 77 mm / 3.0 in | |
| Maximum Machining Length | 1574 mm / 61.970 in | 2594 mm / 102.130 in | 3082 mm / 121.340 in | |
| Main Spindle | Chuck Size | 10 in | 10 in | 10 in |
| Maximum Speed | 4000 rpm | 4000 rpm | 4000 rpm | |
| Milling Spindle | B-Axis Travel | 240° | 240° | 240° |
| Magazine Capacity | 36 | 36 | 36 | |
| Maximum Speed | 12000 rpm | 12000 rpm | 12000 rpm | |
| Feed Axes | Travel (X Axis) | 845 mm / 33.27 in | 845 mm / 33.27 in | 845 mm / 33.27 in |
| Travel (Y Axis) | 430 mm / 16.93 in | 430 mm / 16.93 in | 430 mm / 16.93 in | |
| Travel (Z Axis) | 1640 mm / 64.57 in | 2660 mm / 104.72 in | 3140 mm / 123.62 in | |