INTEGREX i-500

Procede: Multi-Tasking

MACHINE DESCRIPTION:

INTEGREX i-500 advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. The machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function machining center to produce parts in single setups.

This machine configuration works to minimize fixtures, setups, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.

MACHINE CHARACTERISTICS:

  • Wide range of specifications available for the main spindle, and milling spindle that makes it possible to meet the production requirements of a wide variety of industries
  • Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option) 
  • Fully Programmable NC tailstock
  • Full C-axis contouring (.0001-degree minimum index)
  • High Accuracy, B-axis roller gear cam
  • Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
  • Mill spindle speeds 10,000, 12,000, 20,000 RPMs / compact or high torque designs
  • 36-tool ATC standard (HSK A63)  – 72 or 110 tool options available
  • Programmable steady rest available up to 16.1 in /410 mm dia. Max
  • Multiple bed lengths to meet your application requirements
  • Factory Design for floor mounted or overhead automation

Caractéristiques de la machine

Spécification Bed Longueur - 1500U mm Bed Longueur - 2500U mm Bed Longueur - 3000U mm
Capacité Balançoire maximum 700 mm / 27.56 in700 mm / 27.56 in700 mm / 27.56 in
Diamètre d'usinage maximum 700 mm / 27.560 in700 mm / 27.560 in700 mm / 27.560 in
Usinage Longueur maximale 1574 mm / 61.970 in2594 mm / 102.130 in3074 mm / 121.020 in
Broche principale Vitesse de pointe 4000 rpm 4000 rpm 4000 rpm
Sortie moteur (40ED Note) 30 kw / 40 hp30 kw / 40 hp30 kw / 40 hp
Fraisage de la broche Axe B Voyage 240° 240° 240°
Capacité du chargeur 36 36 36
Vitesse de pointe 12000 rpm 12000 rpm 12000 rpm
Sortie moteur (40ED Note) 24 kw / 32 hp24 kw / 32 hp24 kw / 32 hp
Nourrir axes Voyage (axe X) 845 mm / 33.27 in845 mm / 33.27 in845 mm / 33.27 in
Voyage (axe Y) 430 mm / 16.93 in430 mm / 16.93 in430 mm / 16.93 in
Voyage (axe Z) 1640 mm / 64.57 in2660 mm / 104.72 in3140 mm / 123.62 in