INTEGREX i-100 BARTAC-S

Proceso: 5-Axis, Multi-Tasking

MACHINE DESCRIPTION:

Perfect for processing small complex parts, the compact INTEGREX i-100 BARTAC-S Multi-Tasking solution employs a large 4.4" spindle bore to bring high levels of productivity to the machining of bar material up to 4" in diameter.

The machine also features two turning spindles and a milling spindle that allow for full 5-axis machining and DONE IN ONE operations. Therefore, it effectively handles all processes from raw material input through final machining to provide dramatic reductions in lead times and improve workpiece accuracy through the elimination of multiple setups.

An Intelligent Bar Loader System automatically feeds out material the required distance from the chuck and minimizes the bar remnant. Furthermore, the optional chuck pressure management system automatically changes by part program for a wide variety of workpieces. It maintains not only the set chuck pressure per workpiece, but also the same pressure when changing material.

With a small footprint of 127" x 98", the INTEGREX i-100 BARTAC-S requires minimal floor space when compared to conventional equipment with gantry loader or robot systems with a footprint.

MACHINE CHARACTERISTICS:

  • Large 4.4" spindle bore efficiently machines large bar material
  • Second turning spindle (S) enables DONE IN ONE operations
  • Intelligent Bar Loader System productively handles bar material
  • 36-tool and 72-tool magazines feature automatic tool changers
  • MATRIX 2 CNC Control provides optimized 5-axis machining
  • Intelligent Functions offer ease of operation and optimum efficiency
  • Accommodates optional integrated work unloader and conveyor that cost effectively handles completed workpieces from the second spindle

Especificaciones de la máquina

Especificación Bed Longitud -
Capacidad Oscilación máxima 530 mm / 20.87 in
Diámetro máximo de mecanizado 500 mm / 19.690 in
Capacidad máxima de trabajo bar 102 mm / 4.0 in
Máxima longitud mecanizado 854 mm / 33.620 in
Husillo principal Tamaño de la tirada 8 in
Velocidad máxima 2000 rpm
Salida de motor (30 Calificación minutos) 11 kw / 15.0 hp
Segundo Cabezal Tamaño de la tirada 6 in
Velocidad máxima 6000 rpm
Salida de motor (30 Calificación minutos) 11 kw / 15.0 hp
Husillo de fresado B-Axis Travel 240°
Capacidad del cargador 36
Velocidad máxima 12000 rpm
Salida de motor (20ED Clasificación) 8 kw / 10 hp
Alimente Hachas Viajes (eje X) 450 mm / 17.72 in
Viajes (eje Y) 210 mm / 8.27 in
Viajes (eje Z) 904 mm / 35.59 in