INTEGREX i-450H ST

Procede: Multi-Tasking

Photo with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-450H ST Multi-Tasking Center delivers the highest level of single-setup part-production versatility with the combined processing power of a turning center and full-function machining center. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower turret (T) with optional rotary tool capabilities, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-450H ST offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

LOWER TURRET

Manufacturers can achieve increased productivity with the use of balance cutting with the milling spindle and lower turret for simultaneous machining with two tools.

STANDARD LOWER TURRET SPECIFICATIONS

A 12-position drum turret enables extended machining operations.

Turret type: 12-position drum turret
Number of tools: 12 tools
Tool size: 25 mm (turning tools)
ø40 mm (boring bar)
 

LOWER TURRET WITH ROTARY TOOLS (OPTION)

The optional rotary tool functionality for the lower turret allows for machining using the lower turret and the milling spindle simultaneously for improved productivity.

Number of tools: 12 tools
(Max. 6 rotary tools)
Max. milling spindle speed: 10000 rpm
Milling spindle power (10% ED) AC 10 hp (7.5 kW)
Max. torque (10% ED): 35.2 ft-lbs (47.7 Nm)
Tool size: ø20 mm (drill)
M20 (tap)

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

AUTO JAW CHANGER

Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.

 


Caractéristiques de la machine

Spécification Bed Longueur - 1500U mm
Capacité Balançoire maximum 670 mm / 26.38 in
Diamètre d'usinage maximum 670 mm / 26.380 in
Capacité Bar de travail maximale 102 mm / 4.0 in
Usinage Longueur maximale 1519 mm / 59.800 in
Broche principale Chuck Taille 12 in
Vitesse de pointe 3300 rpm
Sortie moteur (40ED Note) 37 kw / 50 hp
Deuxième broche Chuck Taille 10 in
Vitesse de pointe 4000 rpm
Sortie moteur (40ED Note) 26 kw / 35 hp
Fraisage de la broche Axe B Voyage 240°
Capacité du chargeur 38
Vitesse de pointe 12000 rpm
Sortie moteur (30 Note minute) 24 kw / 32.0 hp
Tourelle (Basse) Nombre d'outils 12
Nourrir axes Voyage (axe X) 695 mm / 27.36 in
Voyage (X2 Axe) 220 mm / 8.66 in
Voyage (axe Y) 300 mm / 11.81 in
Voyage (axe Z) 1585 mm / 62.40 in
Voyage (Z2 Axe) 1539 mm / 60.59 in
Voyage (W Axis) 1539 mm / 60.59 in