FLORENCE, Ky., September 20, 2022 – Mazak highlighted the versatile benefits of its next-generation HCN-5000 NEO Horizontal Machining Center at IMTS 2022 in Booth 338300. The machine combines advanced technology and outstanding value with high-performance productivity to produce large, heavy parts from virtually any type of material. Its highly rigid construction and compensation ensure extended periods of precise machining.
Redesigned for greater efficiency, productivity and sustainable performance, the HCN-5000 NEO features a standard NC rotary table for reduced non-cut time, while an optional direct-drive motor rotary table with scale increases high-speed operation efficiency. A wide variety of additional options includes high-rigidity spindles for heavy-duty machining, multiple tool magazine sizes for greater capacity and automation systems to increase convenience. The machine helps shops boost output and precision while its enhanced energy efficiency improves environmental performance and a three-point leveling bed simplifies machine installation.
The HCN-5000 NEO excels with parts up to 31.5" x 39.37" (800 mm x 1000 mm) thanks to its spacious work envelope and 19.69" (500 mm) standard pallet size, as well as a fast rapid traverse speed and rigid, reliable spindles. Low ground-to-pallet-surface setup provides enhanced accessibility for easy setup, with 90° setup station indexing for easy workpiece loading and unloading.
A wide variety of high-speed and high-torque integral motor/spindle types ensures that shops can match spindle performance to specific materials, including everything from steels to nonferrous metals. The machine’s ample axis travels measure 28.74" (730 mm) in both X and Y and 31.5" (800 mm) in Z.
For machining stability, an optional high-accuracy non-contact NC4 system measures tool lengths and detects breakage at production speed in small-diameter tools. An optional OTS 3D touch trigger tool setter handles tools down to 0.04" (1 mm) diameters, with optical signal transmission for easy operation without limiting machine movement. To keep its high-performance spindles in the cut and supplied with tools, the HCN-5000 NEO's standard 40-tool capacity accommodates tool lengths up 20.08" (510 mm), diameters to 3.74" (95 mm) and weights up to 26.46 lbs (12 kg). For shops that need more tools, Mazak offers 60, 80, 120, 160, 180, 240 and 348 tool capacity options for the machine. To prevent coolant leaks during tool exchange, quick coolant stop retains coolant inside the magazine area.
Driven by a roller gear cam, the machine’s B-axis handles parts weighing up to 1,543 lbs (700 kg). With four-cone clamping, part pallets are secured with 16,456 ft-lbs (22,311.34 kg) of force for stability and security in high metal removal operations. Optional hydraulic fixtures enhance productivity with multiple ports and pneumatic sealing detection to provide greater load/unload efficiency and the ability to connect workpiece transfer units, including robots.
For overall process optimization, the MAZATROL SmoothG with Windows 10 Operating System CNC control on the HCN-5000 NEO makes it easy to generate programs for processing complex parts. The control incorporates a wide variety of advanced programming functions that offer complete ease of use and ensure high-speed, high-accuracy machining performance.
The HCN-5000 NEO includes a standard two-pallet changer. Mazak's optional PALLETECH and Multi-Pallet Pool (MPP) automation systems also integrate easily with the machine for longer periods of unattended production.