INTEGREX i-450H

Process: Multi-Tasking

Photo of INTEGREX i-450H ST with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-450H Multi-Tasking Center delivers the highest level of single-setup part-production versatility highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined.

The machine enclosure, tool magazine and auto jaw changer have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-450H offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

 

MILLING SPINDLE SPECIFICATIONS

Meet your part-production needs with a range of spindles.

Speed Standard High-speed*
12000 rpm 20000 rpm
Output
(40% ED)
32 hp (24 kW) 32 hp (24 kW)
Max. torque
(40% ED)
124 Nm 124 Nm

* option

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST shown

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST shown


GANTRY LOADER SYSTEM

The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.

INTEGREX i-200H ST shown

 

AUTO JAW CHANGER

Automatically change out jaws from 10-jaw stockers located on each spindle via program commands.

 

 

MACHINE CHARACTERISTICS:

  • Main spindle with 4.41" through hole machines bar material up to 4.02" in diameter
  • Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
  • Automation-ready design accommodates bar feeders, articulating robots and more
  • Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer
  • Auto jaw changers with 10-jaw capacities are located on each spindle

Machine Specifications

Specification Bed Length - 1000U mm Bed Length - 1500U mm Bed Length - 2500U mm
Capacity Maximum Swing 670 mm / 26.38 in670 mm / 26.38 in670 mm / 26.38 in
Maximum Machining Diameter 670 mm / 26.380 in670 mm / 26.380 in670 mm / 26.380 in
Maximum Bar Work Capacity 102 mm / 4.0 in102 mm / 4.0 in102 mm / 4.0 in
Maximum Machining Length 1011 mm / 39.800 in1519 mm / 59.800 in2500 mm / 98.430 in
Main Spindle Chuck Size 12 in12 in12 in
Maximum Speed 3300 rpm 3300 rpm 3300 rpm
Milling Spindle B-Axis Travel 240° 240° 240°
Magazine Capacity 38 38 38
Maximum Speed 12000 rpm 12000 rpm 12000 rpm
Feed Axes Travel (X Axis) 695 mm / 27.36 in695 mm / 27.36 in695 mm / 27.36 in
Travel (Y Axis) 300 mm / 11.81 in300 mm / 11.81 in300 mm / 11.81 in
Travel (Z Axis) 1077 mm / 42.40 in1585 mm / 62.40 in2566 mm / 101.02 in