INTEGREX i-500ST

Procede: Multi-Tasking

MACHINE DESCRIPTION:

INTEGREX i-500ST advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. It combines the capabilities of a high-powered turning center and a full-function machining center to produce parts in single setups. This machine configuration features a high-output, high-torque main spindle, a second spindle (S), a compact milling spindle head and lower turret (T) for DONE IN ONE® machining that minimizes the need for fixtures, tools and part handling and reduces non-cut time.

Additionally, the machine shortens lead-times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work) as well as round and/or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units makes it possible to meet the production requirements of a wide variety of industries
  • Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option) 
  • Second spindle chuck size: 10" through-hole chuck / 12", 15" through-hole chuck (Option)
  • Full C-axis contouring (.0001-degree minimum index)
  • High Accuracy B-axis roller gear cam
  • Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
  • Mill spindle speeds 10,000, 12,000, 20,000 RPM’s / compact or high torque designs
  • 36-tool ATC standard (HSK A63)  – 72 or 110 tool options available
  • Programable lower turret to maximize throughput
  • Multiple bed lengths to meet your application requirements
  • Factory Design floor mounted or overhead automation

Caractéristiques de la machine

Spécification Bed Longueur - 1500U mm Bed Longueur - 2500U mm
Capacité Balançoire maximum 700 mm / 27.56 in700 mm / 27.56 in
Diamètre d'usinage maximum 700 mm / 27.560 in700 mm / 27.560 in
Usinage Longueur maximale 1574 mm / 61.970 in2594 mm / 102.130 in
Broche principale Vitesse de pointe 4000 rpm 4000 rpm
Sortie moteur (40ED Note) 30 kw / 40 hp30 kw / 40 hp
Deuxième broche Vitesse de pointe 4000 rpm 4000 rpm
Sortie moteur (40ED Note) 30 kw / 40 hp30 kw / 40 hp
Fraisage de la broche Axe B Voyage 240° 240°
Capacité du chargeur 36 36
Vitesse de pointe 12000 rpm 12000 rpm
Sortie moteur (40ED Note) 24 kw / 32 hp24 kw / 32 hp
Nourrir axes Voyage (axe X) 845 mm / 33.27 in845 mm / 33.27 in
Voyage (X2 Axe) 267 mm / 10.51 in267 mm / 10.51 in
Voyage (axe Y) 430 mm / 16.93 in430 mm / 16.93 in
Voyage (axe Z) 1640 mm / 64.57 in2660 mm / 104.72 in
Voyage (Z2 Axe) 1373 mm / 54.06 in2393 mm / 94.21 in