INTEGREX i-200 AG

Procede: 5-Axis, HYBRID Multi-Tasking, Turning

Photo: INTEGREX i-200S AG

MACHINE DESCRIPTION:

The INTEGREX i-200 AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality.

This machine configuration features the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts or sculptured parts such as aerospace components.

MACHINE CHARACTERISTICS:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • 36-tool magazine standard, with 72, 110 and 220-tool options available
  • Accommodates parts up to 25.91" (658 mm) in diameter

Caractéristiques de la machine

Spécification Bed Longueur - 1000U mm
Capacité Diamètre d'usinage maximum 658 mm / 25.910 in
Usinage Longueur maximale 1011 mm / 39.800 in
Broche principale Vitesse de pointe 5000 rpm
Fraisage de la broche Axe B Voyage 240°
Vitesse de pointe 12000 rpm
Nourrir axes Voyage (axe X) 615 mm / 24.21 in
Voyage (axe Y) 260 mm / 10.24 in
Voyage (axe Z) 1077 mm / 42.40 in