INTEGREX i-100H ST

Procede: Multi-Tasking
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Photo of INTEGREX i-200H ST with optional equipment

 

MACHINE DESCRIPTION:

The INTEGREX i-100H ST Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower turret (T) with optional rotary tool capabilities, minimizing fixtures, tools, handling and non-cut time.

The machine enclosure and tool magazine have all been designed to accommodate a comprehensive range of automation technologies, including gantry loaders, bar feeders and articulating robots. And thanks to the power of its MAZATROL SmoothAi CNC, the INTEGREX i-100H ST offers standard specialized operations such as crank shaft inclined drilling or gear skiving.

LOWER TURRET

Manufacturers can achieve increased productivity with the use of balance cutting with the milling spindle and lower turret for simultaneous machining with two tools.

STANDARD LOWER TURRET SPECIFICATIONS

A 12-position drum turret enables extended machining operations.

Turret type: 12-position drum turret
Number of tools: 12 tools
Tool size: 20 mm (turning tools)
ø32 mm (boring bar)
 

LOWER TURRET WITH ROTARY TOOLS (OPTION)

The optional rotary tool functionality for the lower turret allows for machining using the lower turret and the milling spindle simultaneously for improved productivity.

Number of tools: 12 tools
(Max. 12 rotary tools)
Max. milling spindle speed: 10000 rpm
Milling spindle power (10% ED): AC 7.5 hp (5.5 kW)
Max. torque (10% ED) 22.1 ft-lbs (30 N⋅m)
Tool size ø16 mm (drill)
M16 (tap)

 

AUTOMATION

BAR FEEDER

With a bar feeder and optional scheduling software, shops can easily manage both high-mix/low-volume production and high-volume production.

INTEGREX i-450H ST shown

 

TURN ASSIST (TA)

Thanks to easy-to-use software, the RoboJob Turn Assist robot system does not require complicated teaching routines to achieve smooth, efficient movement for loading and unloading parts.

INTEGREX i-450H ST shown

 

GANTRY LOADER SYSTEM

The optional Gantry Loader (GL) features a compact design that lowers machine height and reduces loading/unloading time. Install the part conveyor on either the right or left side of the machine and even integrate it with multiple machines.

INTEGREX i-450H ST shown

 

MACHINE CHARACTERISTICS

  • Main spindle with 2.40" through hole machines bar material up to 2.05" in diameter
  • 6,000 rpm, 15 hp second turning spindle for DONE IN ONE operations
  • Parallel-type 12-tool lower turret with optional 10,000 rpm, 7.5 hp rotary tool capabilities
  • Next-generation MAZATROL SmoothAi CNC for the highest level of programming and production efficiency
  • Automation-ready design accommodates bar feeders, articulating robots and more
  • Front and rear tool setup with 38, 74 or 112-tool magazine and automatic tool changer

 

 

Download INTEGREX i-h Series Brochure

Caractéristiques de la machine

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Spécification Bed Longueur - 850U mm
Capacité Balançoire maximum 600 mm / 23.62 in
Diamètre d'usinage maximum 600 mm / 23.620 in
Capacité Bar de travail maximale 52 mm / 2.1 in
Usinage Longueur maximale 850 mm / 33.460 in
Broche principale Chuck Taille 6 in
Vitesse de pointe 6000 rpm
Deuxième broche Chuck Taille 6 in
Vitesse de pointe 6000 rpm
Fraisage de la broche Axe B Voyage 240°
Capacité du chargeur 38
Vitesse de pointe 12000 rpm
Tourelle (Basse) Nombre d'outils 12
Nourrir axes Voyage (axe X) 535 mm / 21.06 in
Voyage (X2 Axe) 210 mm / 8.27 in
Voyage (axe Y) 210 mm / 8.27 in
Voyage (axe Z) 900 mm / 35.43 in
Voyage (Z2 Axe) 900 mm / 35.43 in